Minrui HZS90 Concrete Batching Plant Details

Basic information

HZS90 concrete batching palnt is a widely used concrete production equipment, suitable for large-scale projects such as roads, airports, ports, hydropower, and the production of large-volume concrete such as prefabricated components and commercial concrete, and can be used in various engineering construction. The theoretical productivity of this model of equipment is 90 cubic meters per hour.

Main technical parameters of hzs90 concrete batching plant

1. Mixer: Minrui JS1500 type forced twin shaft concrete mixer, capacity is 1500L.
2. Batching machine: batching capacity is 2400L, hopper quantity: 4-6;
3. Screw conveyor: LSY219/273 productivity 80t/h.
4. Aggregate particle diameter: 80mm.
5. Weighing range and accuracy: cement weighing range and accuracy (0~1000) ±1%kg, admixture weighing range and accuracy (0~50) ±1%kg, aggregate weighing range and accuracy is 4×1500±2%.
6. Discharging height: 3.8 meters, the height can be increased or decreased appropriately to meet the unloading and conveying needs.
7. Installed power: the installed power of Minrui HZS90 mixing plant is 190kw, total power is based on the cement silo and screw conveyor quantit.
8. Aggregate silo capacity: It also varies due to different configurations or designs. The aggregate silo capacity of this type of mixing station of Minrui Factory is 16m³.
9. Cement silo: for Minrui 90m3/h concrete plant, we usually suggest 2-3 sets 100ton silo, or 150ton silo.

Why Choose Minrui HZS90 90m3/h Concrete Batching Plant

Product features:

1. HZS90 concrete plant has efficient mixing and production capacity and is suitable for large-scale projects;
2. 90m3/h concrete plant adopts advanced control systems and automation technology to achieve precise and stable mixing operations and ensure the consistency of concrete quality;
3. Modular design, easy to assemble and disassemble, easy to transport and relocate, and reduce installation time and cost;
4. 90m3/h concrete mixer plant adopts internationally advanced operating systems and key components, which are reliable and durable, can operate stably for a long time, and reduce repair and maintenance costs;
5. HZS90 concrete batching plant adopts advanced dust removal equipment and wastewater treatment technology, which is environmentally friendly and energy-saving;
6. HZS90 concrete mixer plant is equipped with a humanized operation interface and intelligent control system, which is easy to operate;
7. 90cbm concrete mixing plant can be applied to a variety of concrete ratios and production requirements, and produce concrete of various specifications and strengths to meet the needs of different projects.

Advantage:

1. High efficiency and stability: 90cbm concrete plant has high stability and reliability, can operate for a long time and at high intensity, reduces equipment failures and maintenance costs, and its excellent production efficiency can meet the needs of large-scale and high-intensity construction.
2. Easy to operate: The HZS90 mixer plant is easy to operate and easy to use. Even novice operators can become familiar with the operation process in a short time and improve production efficiency.
3. Flexible and versatile: It can be adjusted according to different construction needs, adapt to various scales and types of engineering projects, has high flexibility and adaptability, and can also mix a variety of concrete mix ratios.
4. Environmental protection and energy saving: environmental protection and energy saving factors are fully considered in the design, and advanced energy-saving technology, environmental protection materials, dust removal facilities and noise control technology are adopted, which not only improves production efficiency, but also reduces the impact on the environment and energy consumption.

Suggestions for use:

1. Be familiar with the operation manual: Before use, read the operation manual carefully to understand the various functions and operation procedures of Minrui concrete batching plant.
2. Rationally arrange production plans: According to construction needs, reasonably arrange production plans to ensure efficient operation of the equipment.

Composition of HZS90 concrete mixing station

It consists of conveyor belt, cement silo, screw conveyor, PLD batching machine, twin-shaft mixer, intelligent computer control system and metering system.

Feeding system

1. Aggregate feeding

Aggregates are discharged from the unloading door of the aggregate bin of the batching station into the aggregate measuring hopper for measurement.

After measurement, they are discharged onto the running flat belt, and then sent to the inclined belt conveyor by the flat belt.

The inclined belt conveyor is transported to the waiting hopper on the top of the mixer to wait for instructions.

2. Powder feeding

Cement and fly ash are transported to their respective measuring hoppers by screw conveyors for measurement. The screw conveyor uses high-quality steel pipes with good rigidity; it is equipped with double-pitch blades to reduce the degree of compression of material transportation; it uses high-quality reduction gearboxes, heavy-duty design, high torque and low noise; it can also be equipped with universal ball joints, which makes installation, adjustment and steering convenient; it is also equipped with high-quality center suspension bearings and tail bearings, and is easy to install.

Liquid feeding

Water and admixtures are respectively sent to their respective measuring hoppers by water pumps and admixture pumps for measurement.

Mixing system

The concrete mixer is Minrui Group JS1500 type forced mixer with a nominal capacity of 1500L.It is also equipped with a quadruple shaft end seal, including a mixer air pressure seal, a steel ring seal, a special rubber ring seal, and a concrete-specific seal, with excellent sealing performance.

Metering system

The metering of raw materials such as aggregates, cement, fly ash, water and additives is highly accurate, and the error is controlled within a very small range. The system uses sensors, which are accurate in weighing and quick in response. It is the primary link in achieving automatic detection and automatic control; it is also equipped with a pneumatic butterfly valve, which is tightly sealed, reliable in action, simple in structure, small in size, light in weight, and cost-effective. At the same time, the 90 mixing station adopts advanced metering methods and is equipped with automatic correction and compensation functions for drop.

Storage system

It is mainly a cement silo, which is a closed silo for storing materials such as cement and fly ash. The silo body (tank) is equipped with a material level system that can display the location of the material; it is also equipped with an arch-breaking device to remove the agglomeration caused by material deposition.

The combination of cement silo and screw conveyor can transport materials to various locations. The silo is easy to install and has reliable performance. It is an ideal match for various mixing stations.

Cement silo capacity: 50ton, 100ton, 150ton, 200ton, 500ton, 1000ton, 2000ton.

Conveying system

1. Belt conveyor

It is an ideal high-efficiency continuous transportation equipment for HZS90 concrete batching plant. It has the advantages of long conveying distance, large conveying volume, continuous conveying, etc., and it is reliable in operation, easy to realize automation and centralized control, and very convenient to disassemble and assemble.

2. Screw conveyor

It is used to transport cement, fly ash and other powder materials. The specific characteristics are as described in the above feeding system.

Control system

The whole machine of concrete batching plant is computer controlled, which can be automatically controlled or manually operated. It is simple to operate and easy to master. It has a dynamic panel display function, which can clearly understand the operation status of each component, and can store and print report data. Some mixing stations are controlled by microcomputers and have dynamic screen display functions. They can realize automation technologies such as batching, storage, mixing, automatic weighing and fully automatic printing. They also have semi-automatic and fully automatic control modes, which can be flexibly selected according to actual needs.

Dust collection system

Minrui 90m3/h concrete plant mainframes are equipped with dust collectors, which have the functions of automatic dust collection, dehumidification, exhaust, and returning the collected dust to the mainframe for reuse, with excellent dust collection effect. A cylindrical dust collector is also installed on the top of the cement silo, which has high dust removal efficiency and low noise.

Frame and other auxiliary structures

The mainframe is packed with color steel plates, which is neat, beautiful, dustproof and has a good field of vision. The double-post combined installation is convenient for operation and saves space. In addition, the unloading height is generally 3.8 meters or 4.1 meters, and the height can be appropriately increased or decreased to meet the unloading and conveying needs.